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Titanium 90° Elbow

Updated : Jun. 26, 2025

Titanium 90° elbow is the ideal solution for building high-performance titanium exhaust systems.

Each elbow is ultrasonically cleaned before delivery to ensure a spotless, weld-ready surface right out of the box.

If you're looking for a lightweight, durable, and easy-to-weld titanium elbow, this is the one to choose.

Titanium 90° elbows specifications

Titanium 90° elbows are manufactured strictly in accordance with ISO 9001:2015 and AS9100:2018 standards.

Certified by AS9100, AS9120, and ISO 9001, they are widely trusted by leading OEMs in aerospace, medical, industrial, and oil & gas sectors.

Popular titanium 90° elbows

The 90° titanium elbows are available in the following grades: Grade 1 (UNS R50250), Grade 2 (UNS R50400), Grade 5 (UNS R56400), and Grade 7 (UNS R52400).

We offer personalized customization services for titanium products, including color, size, and more, based on your specific needs.

Titanium Butt Weld 90° Elbow

Designed for 90-degree connections between titanium pipes. Corrosion-resistant and high-strength, ideal for industrial piping systems.

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Titanium Butt Weld 90° Elbow
Titanium Socket Weld 90° Elbow

Titanium Socket Weld 90° Elbow

Used for socket weld connections at a 90-degree angle. Suitable for high-pressure and corrosive environments.

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Titanium Threaded 90° Elbow

Connects titanium pipes at a 90° angle using threaded ends. Perfect for high-pressure, corrosion-resistant applications.

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Titanium Threaded 90° Elbow
Titanium Flanged 90° Elbow

Titanium Flanged 90° Elbow

Connects titanium pipes via flanged joints at 90°. Ideal for corrosive environments where easy maintenance is needed.

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Titanium 2.0″, 90 Degree Mandrel Bend

This 90° mandrel-bent titanium pipe is half the weight of 304 stainless steel with similar strength—ideal for high-performance exhausts.

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Titanium 2.0″, 90 Degree Mandrel Bend

Chalco offers a full range of 90-degree titanium elbows in various sizes and connection types, including threaded, butt weld, and NPT.

Browse our in-stock elbows ranging from 1/2″ to 8″ diameter or request a quote for a custom solution. Quick Quote

90° loose radius elbow

90° loose radius elbow features a larger bend radius and lower fluid resistance, ideal for titanium piping systems requiring high flow efficiency.

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90° loose radius elbow
  • 1
    1" (25.4mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 1.5
    1.5" (38mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 1.75
    1.75" (45mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 2
    2" (51mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 2.5
    2.5" (63mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 3
    3" (76mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.2mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 3.5
    3.5" (89mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.5mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 4
    4" (101mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.5mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 4.5
    4.5" (114mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.5mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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  • 5
    5" (127mm) Titanium 90° Loose Radius Elbow - 1.2D Radius - 1.5mm wall Material: Grade 2 titanium Ultrasonically cleaned for easy welding
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Other sizes of 90° loose radius elbow:

Nominal Pipe Size, NPS Center Line Radius Wall Thickness
1.25" Diameter 1.2D 1mm/.039"
2.5" Diameter 1.5D 1mm/.039"
3" Diameter 1.5D 1.2mm/.047"
4" Diameter 1.25D 1.2mm/.059"

90° tight radius Elbow

Smaller bend radius saves space, ideal for titanium piping systems with limited installation space.

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90° tight radius Elbow
Titanium 1.5″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 1.5″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 2.5″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 2.5″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 3″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 3″, 90° Tight Radius Elbow-1DR (1mm/.039″ Wall)

Titanium 4″, 90° Loose Radius Elbow-1DR (1.2mm/.047″ Wall)

Titanium 4″, 90° Loose Radius Elbow-1DR (1.2mm/.047″ Wall)

Titanium 5″, 90° Tight Radius Elbow-1DR (1.5mm/.059″ Wall)

Titanium 5″, 90° Tight Radius Elbow-1DR (1.5mm/.059″ Wall)

Titanium 2.0″, 90 Degree Bend w/ Slip Joint Connector, 1mm Wall

Titanium 2.0″, 90 Degree Bend w/ Slip Joint Connector, 1mm Wall

Other sizes of 90° tight radius elbow:

Nominal Pipe Size, NPS Center Line Radius Wall Thickness
1" Diameter 1D CLR 1mm/.039"
1.25" Diameter 1D CLR 1mm/.039"
1.375" Diameter - 1mm/.039"
1.5" Diameter 1.1D CLR 1mm/.039"
1.625" Diameter 1.1D CLR 1mm/.039"
1.75" Diameter 1D CLR 1mm/.039"
1.88" Diameter 1D CLR 1mm/.039"
2" Diameter 1.1D CLR 1mm/.039"
2.25" Diameter 1.05D CLR 1mm/.039"
2.36" Diameter 1D CLR 1mm/.039"
2.5" Diameter 1D CLR 1mm/.039"
2.5" Diameter 1.2D CLR 1mm/.039"
2.75" Diameter 1D CLR 1.2mm/.047"
3" Diameter 1.05D CLR 1.2mm/.047"
3.15" Diameter 1.5D CLR 1.2mm/.047"
3.5" Diameter 1.05D CLR 1.2mm/.047"
3.5" Diameter 1.05D CLR 1.5mm/.059"
4" Diameter .9D CLR 1.2mm/.047"
4" Diameter .9D CLR 1.5mm/0.59"
4.5" Diameter 1D CLR 1.2mm/.047"
4.5" Diameter 1D CLR 2mm/.079"
5" Diameter 1D CLR 2mm/.079"

Small batches supported, no MOQ — easy and flexible ordering. 

Full size chart of titanium 90° elbows

Titanium 90° elbows are available in Schedule 10S and 40S, with dimensional tolerances, wall thickness, and electrochemical marking conforming to ASME B16.9 standards.

ASME B16.9 90° elbow dimensions

Nominal Pipe Size in Nominal Pipe Size mm Outside Diameter in Outside Diameter mm Center to Face in Center to Face mm
1/2″ 15 0.84 21.34 1.50 38.10
3/4″ 20 1.05 26.67 1.13 28.58
1″ 25 1.32 33.40 1.50 38.10
1-1/4″ 32 1.66 42.16 1.88 47.63
1-1/2″ 40 1.90 48.26 2.25 57.15
2″ 50 2.38 60.33 3.00 76.20
2-1/2″ 65 2.88 73.03 3.75 95.25
3″ 80 3.50 88.90 4.50 114.30
3-1/2″ 90 4.00 101.60 5.25 133.35
4″ 100 4.50 114.30 6.00 152.40
5″ 125 5.56 141.30 7.50 190.50
6″ 150 6.63 168.28 9.00 228.60
8″ 200 8.63 219.08 12.00 304.80
10″ 250 10.75 273.05 15.00 381.00
12″ 300 12.75 323.85 18.00 457.20
14″ 350 14.00 355.60 21.00 533.40
16″ 400 16.00 406.40 24.00 609.60
18″ 450 18.00 457.20 27.00 685.80
20″ 500 20.00 508.00 30.00 762.00
24″ 600 24.00 609.60 36.00 914.40

90° titanium elbows – schedule 10S wall thickness & weight

Wall Thickness in Wall Thickness mm Inside Diameter in Inside Diameter mm Approx. Wt in Lbs./Kgs. lb Approx. Wt in Lbs./Kgs. kg
0.67 17.12 0.08 2.11 0.08 0.04
0.88 22.45 0.08 2.11 0.09 0.04
1.10 27.86 0.11 2.77 0.17 0.08
1.44 36.63 0.11 2.77 0.29 0.13
1.68 42.72 0.11 2.77 0.39 0.18
2.16 54.79 0.11 2.77 0.65 0.29
2.64 66.93 0.12 3.05 1.08 0.49
3.26 82.80 0.12 3.05 1.54 0.70
3.76 95.50 0.12 3.05 2.14 0.97
4.26 108.20 0.12 3.05 2.72 1.23
5.30 134.49 0.13 3.40 4.58 2.08
6.36 161.47 0.13 3.40 6.86 3.11
8.33 211.56 0.15 3.76 13.50 6.12
10.42 264.67 0.17 4.19 25.00 11.34
12.39 314.71 0.18 4.57 34.00 15.42
13.62 346.05 0.19 4.78 46.00 20.86
15.62 396.85 0.19 4.78 60.00 27.21
17.62 447.65 0.19 4.78 75.00 34.01
19.56 496.93 0.22 5.54 126.00 57.14
23.50 596.90 0.25 6.35 177.00 80.27

90° titanium elbows – schedule 40S wall thickness & weight

Wall Thickness in Wall Thickness mm Inside Diameter in Inside Diameter mm Approx. Wt in Lbs./Kgs. lb Approx. Wt in Lbs./Kgs. kg
0.62 15.80 0.11 2.77 0.10 0.05
0.82 20.93 0.11 2.87 0.11 0.05
1.05 26.64 0.13 3.38 0.20 0.09
1.38 35.05 0.14 3.56 0.32 0.15
1.61 40.89 0.15 3.68 0.50 0.23
2.07 52.50 0.15 3.91 0.89 0.40
2.47 62.71 0.20 5.16 1.72 0.78
3.07 77.93 0.22 5.49 2.75 1.25
3.55 90.12 0.23 5.74 3.57 1.62
4.03 102.26 0.24 6.02 5.26 2.39
5.05 128.19 0.26 6.55 8.65 3.92
6.07 154.05 0.28 7.11 13.75 6.24
7.98 202.72 0.32 8.18 27.00 12.24
10.02 254.51 0.37 9.27 48.50 22.00
12.00 304.80 0.38 9.53 75.00 34.01
13.25 336.55 0.38 9.53 89.00 40.36
15.25 387.35 0.38 9.53 116.00 52.61
17.25 438.15 0.38 9.53 154.00 69.84
19.25 488.95 0.38 9.53 189.00 85.71
23.25 590.55 0.38 9.53 265.00 120.18

If you don't see a size that meets your project needs, we offer custom solutions — feel free to contact us anytime. Quick Quote

Advantages of titanium 90° elbow

Titanium 90° elbow applications

Our team of experts is ready to help you find the perfect titanium elbows and fittings to match your project needs.

High-performance automotive exhaust systems

Ideal for high-performance automotive exhausts—lightweight and heat-resistant.

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High-performance automotive exhaust systems
Chemical piping systems

Chemical piping systems

Used in chemical pipelines with strong resistance to acids and alkalis, suitable for corrosive media.

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Marine engineering and seawater transport

Designed for marine projects and seawater systems to resist salt spray corrosion.

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Marine engineering and seawater transport
Aerospace hydraulic and fuel systems

Aerospace hydraulic and fuel systems

Widely used in aerospace and aviation for hydraulic and fuel lines, ensuring lightweight and reliable performance.

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High-purity and nuclear industry pipelines

Perfect for nuclear and high-purity process systems where material performance is critical.

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High-purity and nuclear industry pipelines

Contact our professional sales team today to explore our extensive inventory and experience unmatched customer service. Quick Quote

Real-world case – racing exhaust projects

In North America, titanium 90° elbows are widely used in racing and high-performance modified vehicle exhaust systems.

Compared to traditional stainless steel elbows, titanium offers clear advantages: lighter weight, higher temperature strength, and superior corrosion resistance. It's the perfect choice for builds focused on power and lightweight structure.

Chalco provides multiple radius options (1D to 1.5D) to support compact layouts. These elbows adapt easily to complex areas like turbo connections and chassis bends—ideal for American, German, and Japanese tuning projects.

We've supplied custom solutions in bulk to numerous North American racing and exhaust system manufacturers. Our clients span multiple U.S. states, with applications in SCCA race cars, street performance builds, and aftermarket exhaust brands.

Contact us today for technical advice, samples, or size-matching support to help optimize your exhaust system. Quick Quote

racing exhaust projects

Why choose us

We're not just a top-tier manufacturer—we're also a reliable, well-stocked supplier with over a decade of experience in titanium elbow production and sales.

We believe customer satisfaction is the driving force behind our growth.

If you're unsure about product selection or standards, our engineering team is ready to offer expert advice and help you choose the best-fit solution.

View all titanium pipes and fittings products

Browse all our titanium piping and fitting products—available in various specifications and customizable options.

Titanium 45° Mandrel Bend

Titanium 45° Mandrel Bend

Titanium flanges

Titanium flanges

Titanium 90° elbows

Titanium 90° elbows

Titanium reducers

Titanium reducers

Titanium Stub End

Titanium Stub End

Titanium tees

Titanium tees

Comparison table: titanium vs. stainless steel vs. aluminum elbows

Use the table below to help choose the most suitable piping material for your project.

Property Titanium Stainless Steel Aluminum
Density (g/cm³) ~4.5 ~7.9 ~2.7
Weight advantage 45% lighter Heavier Lightest
Tensile strength ≥550 MPa (Grade 2 and above) ~250–500 MPa ~150–300 MPa
Corrosion resistance Excellent—resists acid, alkali, seawater Moderate—may fail in corrosive conditions Average—prone to oxidation
High-temperature resistance Outstanding—ideal for exhaust and heat systems Good but heavy Not suitable for high heat
Service life Long—high fatigue resistance Moderate Moderate
Overall cost-effectiveness Higher upfront, excellent long-term ROI Moderate cost Low cost

Titanium 90° elbows packaging and shipping

Before shipping, titanium 90° elbows undergo thorough cleaning and are protected with multi-layer packaging—anti-scratch foam, bubble wrap, sealed plastic bags, reinforced cartons, and fumigated wooden crates. This ensures the elbows stay clean, undamaged, and deformation-free during long-distance transport.

We also offer custom labeling and alloy grade marking upon request. Various international shipping methods are available, including air freight, sea freight, and express delivery, to meet different lead time requirements.

Our packaging and logistics solutions are trusted by global clients and are especially suitable for applications with strict precision and cleanliness demands.

If you have special packaging or delivery requirements, feel free to contact us. We’ll provide the best-fit solution and fast delivery.

45° elbow vs 90° elbow – key differences

For more details, check out our blog with a full comparison guide.

Dimension 45° Elbow 90° Elbow
Bend angle Changes direction by 45° Changes direction by 90°
Flow resistance Smoother flow, lower resistance and pressure drop Sharper turn, higher resistance, ideal for tight layouts
Typical applications Chemical fluids, drainage, high-speed flow systems Widely used in industrial, exhaust, and hydraulic systems
Space requirement Takes less space, ideal for gradual redirection Requires more space, fits sharp turns in compact areas
Welding process Smaller angle, easier to align Standard angle, easier to install
Common use cases Piping with gentle turns to reduce impact Systems with sharp directional changes or limited space